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Buyer's reference

Cap Size & Neck Finish Guide

A practical guide for packers and brands choosing plastic caps for jars and bottles — what neck finishes like 29/21 mean, how to measure your jar's cap size, and which closure fits which pack. Written by the team at Aditya Plastics, cap & closure manufacturers in Jaipur since 2014.

What is a neck finish?

The neck finish is the standardised shape of a bottle or jar's threaded neck — its diameter, thread style and height. A cap and a container seal correctly only when both are made to the same finish. Finishes are written in millimetres: a "73 mm jar cap" fits a jar whose neck measures 73 mm across the outside of the threads.

What does 29/21 mean?

In a two-number finish like 29/21, the first number is the neck's outer diameter in millimetres (measured across the threads) and the second is its inner diameter. The 29/21 CTC (continuous thread closure) finish is the Indian industry standard for edible oil PET bottles in 250 ml, 500 ml and 1-litre packs — if you pack oil in these bottles, this is almost certainly your cap.

How to measure your cap size

Take the jar (not the cap) and measure the outer diameter of the neck across the threads with a ruler or vernier caliper — thread tip to thread tip, threading included. That measurement in millimetres is your size: an 83 mm jar means the neck, including threading, measures 83 mm. Match it to the nearest standard: 53, 63, 73, 83, 96 or 120 mm. If you only have a cap, measure its inner diameter across the threads instead — same result. When in doubt, courier us the jar or cap and we'll confirm the finish and send matching samples.

Standard sizes and what they're used for

SizeTypical useOur cap
29/21Edible oil PET bottles — 250 ml, 500 ml, 1 litre29/21 CTC cap
38 mmHDPE jars38 mm HDPE inner & outer caps
46 mmPesticide & agrochemical bottles46 mm pesticide caps
53 mmSmall jars — mouth fresheners, spices, balms53 mm knurling caps
63 mmSmall-to-mid jars — toffees, dry spices63 mm knurling caps
73 mmMid-size jars — confectionery, snacks, ghee73 mm plain & knurling caps
83 mm1-5 kg jars — toffees, namkeen, dry fruits, edible oil83 mm plain & handle caps
96 mmWide-mouth jars up to 5 kg96 mm plain & handle caps
120 mmLarge 5-15 kg jars120 mm handle caps

Choosing between cap styles

Once the size is fixed, the style depends on the pack: plain caps for a clean look and easy printing, knurling caps for grip, handle caps when the jar is heavy enough to be carried by its lid, and inner-plug-plus-outer-cap systems where leak resistance matters most.

Common questions

What does 29/21 mean on a bottle cap?

29/21 is the neck finish of the bottle the cap fits: 29 is the neck's outer diameter in millimetres measured across the threads, and 21 is its inner diameter. In India, 29/21 CTC is the standard finish for edible oil PET bottles in 250 ml, 500 ml and 1-litre sizes.

How do I measure which jar cap size I need?

Measure the outer diameter of your jar's neck across the threads, threading included, in millimetres — an 83 mm jar measures 83 mm across the neck including threads. Match it to the nearest standard size: 53, 63, 73, 83, 96 or 120 mm. Measuring an existing cap's inner diameter across its threads gives the same answer.

What cap size do large 5 kg jars use?

Jars from 1 to 5 kg commonly use 83 mm or 96 mm necks, and very large 5-15 kg jars use 120 mm — usually with a handle cap so the jar can be carried.

What is the difference between plain and knurling jar caps?

A plain cap has a smooth outer wall, giving a clean look and a good printing surface. A knurling cap has a ribbed, textured outer wall that improves grip for opening and closing. Both seal the same way; the choice is about appearance and handling.

Can I get a cap sample before ordering in bulk?

Yes. Send us your jar or bottle (or its neck measurement and a photo) and we will send sample caps for fitment testing before you commit to a production run.

Still unsure of your size?

WhatsApp us a photo of your jar or cap with a ruler beside it — we'll identify the finish and send samples.